Curran International provides proven cooling water fouling and corrosion solutions for heat exchangers, utilizing advanced thin and thick film coatings applied with expert precision to full-length tube IDs and tube sheets.
Our proprietary hydrodynamic coatings reduce deposit adhesion and deliver long-term corrosion protection in cooling water service. In alkylation units, where exchangers face harsh chemical and thermal conditions, our coatings help prevent rapid fouling and corrosion, extending equipment life.
Curran’s Cooling Water Solutions help Alkylation Units maintain optimal flow, reduce maintenance needs, and improve overall unit efficiency, offering a cost-effective alternative to expensive alloy materials. By enhancing performance and reliability in these critical systems.
Heat exchanger fouling/corrosion costs the process industry billions annually in lost efficiency and maintenance.
Surface Energy Increase
Curran 1000T epoxy, applied to tube IDs and tube sheets, forms a durable barrier that protects against corrosion and reduces foulant accumulation.
Field-proven solutions extending operation between cleanings
Cooling water solutions can significantly improve site reliability and efficiency by extending cleaning intervals from annual to multi-year cycles, some systems have run over 8 years without interruption.
They help prevent unplanned downtime by reducing fouling-related performance drops, while maintaining optimal heat transfer, flow rates, and pressure conditions.
The result is higher throughput, fewer shutdowns, and a lower total cost of ownership through reduced maintenance, cleaning, and replacement costs.
Extend cleaning intervals from annual cycles to multi-year operation, with documented cases achieving 8+ years continuous service
Provide predictable performance reducing emergency shutdowns from fouling spikes or under-deposit corrosion
Maintain design heat transfer coefficients longer by preventing insulating deposit buildup on tube surfaces
Enable higher flow rates and reactor temperatures – documented 950 m³/hour additional cooling capacity achieved
Maintain optimal pressure drops with documented 10 psi reductions in shell-side backpressure
Reduce repetitive cleaning costs, chemical waste disposal, and premature bundle replacement expenses
Grit blasting to Near White/White Metal standards (SSPC- SP10/NACE No.2) with 1-3 mil anchor profile
High-pressure airless spray application (minimum 60:1 pump) building 8-14 mils dry film thickness
Ambient cure process (24-48 hours handling, 5 days full chemical cure) or accelerated heat cure
Includes holiday detection testing at 67.5 VDC, dry film thickness (DFT) measurements, and inspection by NACE-certified personnel.
Complete service by experienced crews, available in Curran’s 20,000 sq. ft. facility or on-site during turnarounds.
Full quality documentation with inspection test plans (ITPs) and no special start-up needed—coated surfaces are ready for immediate service.
Proven solutions backed by 25+ years of field experience and over 100,000 successful installations
Evaluate your current fouling/corrosion challenges and operating conditions
Select optimal coating system and develop application specifications
Execute turnkey surface preparation and coating application
Provide ongoing technical support and performance monitoring
01
No - Curran's ultra-thin coatings (typically 1-3 mils) add minimal thermal resistance. The reduction in fouling buildup more than compensates for any film resistance, with exchangers maintaining better heat transfer over extended run lengths.
02
Field experience demonstrates multi-year to decade-plus performance. Documented cases include 15+ years service life in cooling water applications, with strong adhesion (3,000+ psi pull-off strength) and resistance to thermal cycling up to 400°F.
03
Curran 1000T handles continuous exposure up to 365°F (185°C) with steam-out excursions to 400°F. It resists various water chemistries from fresh to brackish/salt water and typical treatment chemicals. For more aggressive conditions, specialized formulations are available.
04
Yes - Curran provides both shop coating services and field application capabilities. Field crews can perform complete surface preparation and coating application on-site using portable equipment, with typical cure times of 1-2 days minimum.
05
Maintenance is simplified - avoid aggressive mechanical cleaning or acid treatments. Most fouling can be removed with low-pressure water rinse or soft brush. The coating can be locally repaired if mechanically damaged, and routine inspection methods (ECT, IRIS) remain effective.
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